 |
MAIN BENEFITS
- Lower costs
- Higher efficiency
- Less salvage
- Improved utilization of higher-priced items
- 100% traceability guaranteed
- Ergonomically enhanced configurations
- Maximum quality
|
Overview
The Marel Salmon flowline was developed with hygiene and easy washdown in mind. Cables, switch boxes and other electrical components are housed above the line, easily removed intralox belts are used on all conveyors, and revolutionary take-away bin for fillets combines both easy cleaning and easy handling. Workstations are ergonomically designed for worker comfort and maximum productivity.
The flowline tracks yield and quality from each worker and is designed to improve overall plant performance, providing detailed and valuable information on throughput, yield and defects. To ensure quality the system automatically directs samples from the trimmers to special quality inspection stations.
Features
Unloading and Desliming
At the beginning of the process, with the introduction of the raw material, the Carnitech (CT) L50 box loader provides ergonomic unloading of salmon boxes. The CT Deslimer is then used to rinse off slime, blood and bacteria from the whole salmon in order to avoid potential bacterial risk during processing. Using high water pressure, the fillets are thoroughly rinsed on both sides, including the inside.
Deheading and Filleting
The new CT 2620 deheader feeds the CT 2630 filleting machine automatically. This not only reduces labour costs but also ensures uniform infeed, which in turn increases yield and filleting quality.
Trimming
The Marel Intelligent Trimming Machine (ITM) then trims the salmon fillets using 10 robot controlled tools. At its highest capacity, it replaces 8 skilled operators in manual trimming, with up to 2% higher yield and improved uniform trimming.
Pinboning and Skinning
After passing through a Pinbone Remover, the fillets are skinned on a CBF 495 Dual Lane Skinner. The ‘active skin grip’ system ensures reliable and complete skinning, which enhances performance and helps increase yield.
Washing
The fillets are cleaned by the CT Fillet Washer, which is designed to prepare fillets prior to packing, salting or freezing. The washer eliminates any impurities or unwanted remains from the filleting, trimming and pinboning processes. Surplus water is removed by adjustable air blowers.
Portioning, Batching and Packing
Finally, the fillets are automatically fed to a dual-lane IPM III Intelligent Portioning Machine. Equipped with the Cut ‘n’ Batch algorithm, it automatically processes fixed-weight batches that are automatically delivered into trays by Marel’s QuickLoader.