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MAIN BENEFITS
- Automatic fillet trimming and grading
- High yield, throughput and quality
- Colour, weight and shape trim pattern selection
- Multiple trimming definitions possible simultaneously
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Overview
Designed to trim salmon fillets automatically, the Marel ITM Intelligent Trimming Machine is the ideal solution for the high-value trimming of fillets into pre-defined shapes.
The ITM uses an advanced vision system that ensures a high precision cut, making the entire process efficient and productive, from measuring to trimming.
Total Processing Solution
Using the latest in colour and vision technology, the ITM automatically evaluates each fillet before trimming, and then calculates the most economic cut configuration based on weight, shape, and colour grade parameters. This optimises production value and ensures correct production mix according to orders.
The unit’s M3000 graphical colour controller makes it easy for the operator to define trimming patterns and monitor the process. The ITM is capable of detecting melanin spots and other colour defects, and trims up to 40 fillets per minute, while delivering better yields than manual trimming.
The ITM is designed as a part of a Marel salmon fillet processing solution as shown on the layout below. The unit is not only a trimming machine but a colour and weight grader as well. The ITM gives each fillet a grading signal according to weight, colour grade, and trim category. The grade signal is then used for grading the fillets into different processes later in the solution.
All fillets are processed according to specifications and the information can be used for grading them into packing stations to ensure uniform quality of product in each box. By using this information, together with weight and overall colour grade, the ITM maximises production value and ensures processing according to orders by using the specifications given by the production manager.
Features
Ensures correct trimming for each weight and colour grade
Colour Vision
The ITM detects colour and volume, as well as any cutting errors from filleting machines. The colour analysis is used to determine the colour category of the fillet according to a standard industrial scale.
Automatic Evaluation
The ITM automatically evaluates each fillet and then calculates the optimal trim configuration. Product value is maximised, as an intelligent cut decision is made for each individual fillet. The ITM minimises trimming mistakes and delivers more products into higher value categories.
Intelligent Trimming
Fillets are trimmed with precision using automatic servo knives and a circular trimmer. The M3000 controller assigns specialised cutting tasks to each knife which follows set curves, securing uniform cut and increased yield. The ITM ensures that fillets of the correct colour grade and weight are delivered into each category.
Grading
The ITM assigns a grading signal to each fillet according to trim definition, size, and colour grade. The grade signal is used later in the system to grade the fillets into different processes. This information is also used to collect statistics on accumulated quantity in each individual process.
Software
Innova production control system
Innova production software is used to collect trimming data. The software works with any number of machines and stores summarized long-term information about the colour, weight, length and type of pieces and portions. Statistical reports on colour grading and on incoming and outgoing weight are available.
The software also collects real-time data to monitor the system's performance and calculates key performance indicators, such as throughput, yield, production value and other variables. Production managers can utilise the resulting data to optimise the production process and achieve the best value possible.
