Speed Batcher

Overview

Maximize Utilization - Minimize Overweight

• Powerful control features
• High-speed precision
• Reduced giveaway
• Simple to operate – simple to clean

Speed and Accuracy – From Input To Delivery 

Fixed Portions with Minimum Overweight

The Speed Batcher is a unique batching system that can create batches ranging from 0.4 to 30 kg at very high speed. The Speed Batcher automatically weighs raw material into sub-weights, which are then selectively combined to form the best batch weight. This capability enables the Speed Batcher to outperform all conventional hopper systems in both speed and accuracy. The unit is fully automatic  – from input to delivery.

Flexible Approach for Individual Needs

Speed Batchers are available as a part of a complete production line, and as stand-alone units with automatic or manual bagging. The machines are offered in several versions depending on product size and batch size requirements.

"We are very happy with the fact that our five Speed Batchers have been up and running with almost no maintenance since we first installed them. They are simple and effective machines that have improved our productivity and we can recommend them."
Mr. Robbert Kraaijeveld, President of Makfroid SAS, France

Features

Features

• Automatic weighing and registration of all packages
• Reduced giveaway with high accuracy
• Efficient, user-friendly software
• Water resistant IP 67 and easy to service and clean

Speed and Accuracy – From Input To Delivery

1. Continuous infeed of raw material.
2. Material is divided into small sub-weights, which are then registered and discharged on to the stepping conveyor using 4 static scales.
3. Known weight in each compartment.
4. The optimal batch is assembled in the two selection bins from the incoming sub-weights.

Software

The MPS monitors and delivers real-time information from the Speed Batcher during production. MPS comes with predefined package definitions and can be programmed to suit different needs.

The software gives a full overview of all aspects of the batching process and results. With MPS OptiPack, the Speed Batcher gains many of powerful features such as labelling, order and inventory control, palletising options, traceability, integration to other systems and many other standard OptiPack functionalities.

The main benefits are e.g:

• Efficient data collection and reporting
• Overview of main KPI’s, such as throughput and overweight
• Equipment control from the PC
• Product setups
• Traceability from supplier to customer
• Labelling functionality

Specifications

Dimensions

Construction

Capacity

Versions

The Speed Batcher is available in three versions:

    * SBM3000 for up to 10 kg/22 lb

    * SB3000 for10 kg/22 lb to 20 kg/44 lb.

    * SBL3000 for generating accurate 10 to 20 kg (22 lb to 44lb) batches from a flow of larger product like pelagic fish

1 Speed Batcher - Complete Production Lines

Speed Batcher - Complete Production LinesBoth versions of the Speed Batcher are designed to fit into existing production lines or to serve as a compact solution. The machine portions an incoming flow of products quickly and efficiently into desired size batches from 200 gr/7 oz to 20 kg/44 lb. Depending on desired throughput, Pols offers various solutions for handling products after batching.

2 Speed Batcher - Automatic Bagging

Speed Batcher - Automatic BaggingEasily adapted to existing or new automatic bagging machines, the Speed Batcher can deliver batches to most types. With an automatic bagging unit, the Speed Batcher delivers a fully automated, high throughput production.

3 Speed Batcher – Manual bagging

Speed Batcher – Manual baggingThe Speed Batcher can be delivered with any number of manual bagging stations. Simple, economic yet effective this solution is ideal for small or medium sized businesses.

Accessories

The Speed Batcher is available in three versions:

• SBM3000 for up to 10 kg/22 lb
• SB3000 for10 kg/22 lb to 20 kg/44 lb.
• SBL3000 for generating accurate 10 to 20 kg (22 lb to 44lb) batches from a flow of larger product like pelagic fish

1 Speed Batcher - Complete Production Lines
Both versions of the Speed Batcher are designed to fit into existing production lines or to serve as a compact solution. The machine portions an incoming flow of products quickly and efficiently into desired size batches from 200 gr/7 oz to 20 kg/44 lb. Depending on desired throughput, Pols offers various solutions for handling products after batching.

2 Speed Batcher - Automatic Bagging
Easily adapted to existing or new automatic bagging machines, the Speed Batcher can deliver batches to most types. With an automatic bagging unit, the Speed Batcher delivers a fully automated, high throughput production.

3 Speed Batcher – Manual bagging
The Speed Batcher can be delivered with any number of manual bagging stations. Simple, economic yet effective this solution is ideal for small or medium sized businesses.