Product

RevoPortioner

Low pressure forming with guaranteed uniform shape and accurate weight

  • Uniform product shape and weight
  • Preserved structure and texture
  • Endless variety of 2D and 3D product shapes
  • Maximum 0.3% raw material waste
  • Belt widths to fit any food production line
  • Low cost of ownership

Information

Low-pressure forming

Whether you are forming fish cakes, fish burgers, fish fingers or fish fillets, the RevoPortioner will ensure you have end products of the highest quality. Ultra-low pressure ensures that the texture and structure of the raw material are retained and that every product has a uniform shape and accurate weight.

Endless product possibilities

Interchangeable forming drums can create practically any 2D or 3D product shape you desire. They are quick and easy to change, giving a highly flexible production process.

Increased capacity and quality

Forming drums are available with innovative Helix Drum technology to increase production capacity. They also ensure a more controlled filling pressure with a more constant flow of raw material, which further improves product quality.

Air release – no water

Air instead of pushers and water releases products, eliminating smearing and resulting in a much higher quality finish. It also has huge benefits for downstream processes such as flouring, battering and breading and guarantees you a clean working environment.

A RevoPortioner for any capacity

Every day, convenience food processors worldwide benefit from the innovative forming solutions we’ve been developing for more than 25 years. With the introduction of the RevoPortioner 1000, there’s now a RevoPortioner to fit any food processing production line, from the smallest family-owned business to the largest processors supplying the world’s leading QSR chains.

Download our eBook to discover more about the technology behind the RevoPortioner.

 

 

Versions

  • RevoPortioner 400
  • RevoPortioner 500
  • RevoPortioner 600
  • RevoPortioner 700
  • RevoPortioner 1000

Software

Production insight

By controlling and monitoring the recipes and production, Innova Food Processing Software ensures that the end product aligns with the customers’ orders. The supplied real-time data for performance monitoring ensures better food quality and food safety.

Innova’s full traceability program provides an overview of the raw materials' journey through the processing plant. As a part of this, the traceability engine records every process step in the convenience line. Together with the Recipe Manager tool, it’s easy to track systematically what has been made, when, where and by whom.

Accessories

V-pump to increase capacity

To increase your production volume, the RevoPortioner 700 can be fitted with a V-Pump. It delivers a high capacity of meat mass, with uniform pressure, to the forming unit. Because of its V-shape, the influence of the pump on the meat structure is minimal so the high volume it achieves does not compromise quality in any way.

Helix Drum technology for higher volume

On the RevoPortioner’s Helix Drum, product shapes are aligned diagonally to enable a continuous filling process in which the pump does not need to start and stop as frequently as with conventional drums. This leads to a more constant meat flow in the system, helping to control the filling pressure and eliminate variations and at the same time increases capacity.

High-speed drum cleaning

A cleaning unit is available to minimize downtime and maximize productivity. The unit completely automates the cleaning process so you can be confident that the highest hygiene standards are always met and your equipment will always function optimally.

Fast and efficient drum changeover and storage

A lifting and storage system can remove the drum from the RevoPortioner after use and safely transport it to the cleaning unit. A storage unit is available to store all your drums securely.

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.


Customer stories

Create better quality convenience products with the Marel RevoPortioner 1000 low-pressure food forming machine
OSI Germany added Marel’s RevoPortioner 1000 to its food processing production line, increasing capacity and quality of chicken nuggets
Convenience snack producer Mora creates  high-quality chicken products with the RevoPortioner food forming machine.
Mantos Marel Plant
HB Grandi, Iceland
europa-cuisson-partnership.jpg (1)

"With this Marel solution, we have opened the door to the future."

Luc Hecker, Innovation and Process Development Manager

Mora

"We decided to install the RevoPortioner 1000 because there are very few forming machines on the market that can meet our production requirements."

Juergen Wehner, Plant Manager

OSI Food Solutions Germany

"In order to create premium products, you need to ensure a premium meat structure and texture."

Enrique Muñoz, Project Leader Product Development

Mora

"Marel’s particular combination of its grinder, vacuum mixer, and RevoPortioner is the essence of the system, and it’s what makes the production line unique."

Ralf Weber

Mantos

RevoPortioner fully meets our expectations. We get the correct texture and bite.

Kári Sölmundarson, sales manager

HB Grandi

"For the development of our products we cooperated with the food technologists from the demo center. The knowledge and experience the team holds has been very valuable. Their support is great."

Juan Mate, CEO

Europa Cuisson

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Get in touch

Our dedicated team is here to help and answer any questions you might have.

We look forward to hearing from you, and we will do our very best to get back to you as soon as possible.