Solution

Preparation for chicken nuggets

Excellent structure and uniformity create the highest quality product

  • Full-line nugget meat preparation
  • Uniform end product
  • In-line recipe monitoring
  • Perfect nugget texture

 

Information

Our specialized full-line preparation solution will be an excellent first step for you to configure the optimum production conditions for nuggets of the best quality. High-end mixing and grinding machines work together to prepare your meat in the best possible way, resulting in uniform and tasty end products.

After pre-grinding, our vacuum mixer gently mixes the product and, if necessary, adjusts the temperature with nitrogen or CO2. After mixing, the nuggets are typically formed in a Marel RevoPortioner.
After finishing the batch, all data may be automatically stored in a report. The recipe can be adjusted via the control panel from batch to batch as required.

To be able to make uniform nuggets, it is essential that the meat has the proper structure and a consistent temperature after the forming process. Marel has the experience, and the people to design the ideal line for this purpose.

Our online recipe monitoring system takes care of adding the correct raw material to the batch at the right time, to obtain a uniform product with the perfect texture.

Software

Central recipe management

The central recipe management system ensures intelligent product handling, uniform quality independent of skilled operators, integrated traceability and a batch reporting system. The system offers the following advantages:

  • Create, edit and store batch recipes
  • Specify routings of the individual batches
  • General operation of the system
  • System overview with status of individual machines
  • Global Emergency stop handling
  • Fault and alarm handling
  • View the batch reports from the stored files

Service

Marel offers a range of service solutions to prevent failures, maximize performance or in case of unexpected breakdowns remote or onsite assistance.

Marel has offices in 30 countries across all regions, and a global network of highly skilled professionals that provide remote as well as onsite service support. We provide quality spare parts and customized service agreements for our customers to ensure optimal performance of Marel equipment.

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Get in touch

Our dedicated team is here to help and answer any questions you might have.

We look forward to hearing from you, and we will do our very best to get back to you as soon as possible.